3. PRE-PRODUCTION PROCEDURES
Getting started
Prior to cutting any fabric for
production, clean the cutting blade and foot area of cutter and
any area that might come in contact with the fabric or coating.
The following tests should be performed to on every fabric to
verify the compatibility between the tape and the fabric. See
Sec. 8, "TROUBLE SHOOTING".
There have been many cases of
unintentional changes in the chemistry of the coating formulation
that were not discovered until items had been cut and sewn. This
results in wasted production time and unnecessary expense. THEREFORE
WE STRONGLY SUGGEST THIS PROCEDURE ALWAYS BE PERFORMED EVERY
LOT OF FABRIC.
Perform a standard taping test
under the conditions specified by the tape manufacturer for the
specific tape and fabric coating that you will be using in production.
See Sec.10 "Standard Seam Tape Test Method" and "Test
Report".
To check the effectiveness of
the bond, refer to Fig 3 a. Leaving a short (3") area of
fabric , and a (3") "tail" of tape unsealed, seal
a strip of the recommended tape to a small piece of fabric. This
will allow the fabric and tape to be held in the hands. Allow
tape and fabric to cool (approx. 5 minutes), then peel the tape
from the fabric at a 180° angle (Fig 3 A). Generally, if
the bond is satisfactory, tape will remove the coating from the
fabric (Fig 3 B).
If coating is not removed, or
bond feels weak, increase temperature and reduce the speed. Repeat
taping test operation until satisfactory bond is obtained. Since
coatings vary from manufacturer to manufacturer, and even from
lot to lot from the same manufacturer, a good bond may be realized,
but in some instances coating will not be removed.Once effective
bonding has been achieved, production speed may be increased
with commensurate increase in temperature. Record all machine
settings for future reference.